Explore Our Services

What We Offer

We offer custom dashboards, analytics, AI, and simulation solutions that drivethe bottom line results

  • -Overall Equipment Effectiveness: Track availability, performance, and quality in real time to identify bottlenecks and improve machine utilization by 10-20%

    -Downtime Analysis: Visualize unplanned downtime by machine, shift, or cause, enabling faster fixes and reducing lost production hours by 15%+

    -Capacity Utilization: Show real-time asset usage and bottlenecks to maximize existing capacity and avoid unnecessary CapEx.

    -Yield & Scrap Reporting: Monitor first-pass yield, defect rates, and rework costs per line/product to cut material waste and quality-related expenses

    -Labor Efficiency: Analyze productivity per employee/shift and overtime trends to optimize workforce allocation and reduce labor expenses

    Maintenance & Predictive Cost Dashboard: Combine MTBF, repair history, and sensor data for shift from reactive to predictive maintenance, lowering costs 10-20%.

    -Cost per unit & margin reporting

  • -Inventory Turnover & Aging Dashboard: Monitor turnover ratios, weeks of supply, and slow-moving SKUs to free up 10-20% working capital and minimize obsolescence.

    -Sell-Through Rate & Fast/Slow Mover Analysis Dashboard: Track sell-through % by category/season to reduce markdowns and improve from 60% to 80%+ performance.

    -Gross Margin Return on Investment (GMROI) Dashboard: Calculate GMROI per product line/collection to prioritize high-margin items and shift portfolio for 5-10% margin lift.

    -Return Rate & Reason Analysis Dashboard: Break down returns by SKU, channel, or fit issue to cut reverse logistics costs and preserve 3-7% of revenue.

    -Product Profitability & Cost Variance Dashboard: Analyze gross margins, production costs, and variances by item to focus on winners and eliminate losers.

    -Average Order Value (AOV) & Upsell Performance Dashboard: Measure AOV by channel/segment and track promotion impact for revenue-per-transaction growth.

    -Supplier Performance & On-Time Delivery Scorecard: Evaluate vendors on lead times, quality, and costs to negotiate better terms and reduce disruptions.

  • -Production Line & Bottleneck Simulation: Model assembly lines or workflows to test capacity changes, reduce setup times by 20-30%, and validate new product introductions.

    -Warehouse & Material Flow Simulation: Simulate picking, storage, and Autostore-style operations to optimize space, throughput, and labor in distribution centers.

    -Supply Chain Scenario Testing: Run simulations for demand variability, supplier delays, or reshoring impacts to improve resilience and minimize stockouts/overstock.

    -Layout & Equipment Configuration Optimization: Virtually test factory/plant floor layouts or new machinery placement to maximize utilization and cut energy/waste.

    -Assembly & Batch Scheduling Simulation: Model sequencing and batch sizes in food/beverage or apparel production to balance WIP and improve on-time delivery.

    -Retail Fulfillment & Omnichannel Flow Simulation: Simulate e-commerce vs. store picking/shipping to reduce fulfillment costs and handle peak seasons efficiently.

  • -Predictive Maintenance in Manufacturing: Use ML on sensor/IoT data to forecast failures, shift to predictive strategies, and reduce unplanned downtime by 20-40%.

    -Demand Forecasting & Inventory Optimization: AI-driven models for apparel/retail to predict seasonal trends, reduce overstock by 15-25%, and improve fill rates.

    -Quality Defect Prediction & Anomaly Detection: ML algorithms to spot patterns in production data, predict defects early, and cut scrap/rework costs.

    -Dynamic Pricing & Promotion Optimization in Retail: ML models to adjust apparel pricing in real time based on demand, competition, and inventory levels for higher margins.

    -Personalized Recommendation Engines: AI for apparel e-commerce/omnichannel to boost conversion rates and AOV through tailored product suggestions.

    -Production Scheduling & Yield Forecasting: ML to optimize sequences, predict yields from variables like material quality, and enhance throughput.

    -Customer Churn & Lifetime Value Prediction in Retail: Analyze purchase history to retain high-value apparel customers and lower acquisition costs.

Our Process

Plan with Purpose

Together, we outline a path forward that’s realistic, strategic, and tailored to your specific needs.

Collaborate Openly

You’re part of the process. We keep communication open, and decisions are made together. No black boxes or surprises.

Plan with Purpose

Every project is different. We stay flexible and responsive to make sure the solutions fit your needs—not the other way around.

Sustain the Gains

When we deliver, it’s not just a finished project. It’s the beginning of a long-term collaboration to keep the solutions relevant.

  • Tracking is the beginning of changing. Tracking highlights that awareness is the necessary first step toward transformation,

    Advanced Process Labs

Let’s Work Together

Book your first free 30 minutes call with us. Complete the form with a few details about your pain points, and we get back to you within 48 hours.